粉末噴涂專用設備國產
熱靜電粉末噴涂環保設備(噴鋅機,噴鋁機,噴鋅鋁鎂合金機)國產
Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying injection machine spraying zinc alloy machine) series
·熱涂裝型號期間:以某一熱環境將涂裝村料(線纜或粉材)調溫,遇熱的村料轉變成熔融或半熔融狀態下的顆粒,這么多顆粒以解壓縮冷空氣為驅動力以務必的網絡速度蠕變并積聚在基體體上,轉變成兼具務必性能的涂裝層。
·以提拱供暖系統的區別,可具有燃燒法和電熱器法。前面的具有燃燒燃燒的火柱噴漆、閃爆噴漆及迅速燃燒的火柱噴漆(HVOF);普通地區其中包括脈沖噴塑工藝設備及等陽陰陽離子噴塑工藝設備(又分過熱蒸汽等陽陰陽離子噴塑工藝設備與水穩等陽陰陽離子噴塑工藝設備)。噴塑工藝設備工藝設備對納米涂層產生主要作用的是噴塑工藝設備水溫(嚴格要求的說,是溶滴沖洗基表淺面時的水溫)和溶滴沖洗外表的強度。
·斯特爾熱涂裝工藝系統的具體應廣泛用于電力鐵塔、燈桿、公路橋梁、水閘們、集裝箱船等形式件大大小長久防銹及印染烘缸、彩印輥、曲軸等鋁件的界面輪胎磨損的涂裝工藝消除,還適應廣泛用于電容器、電瓷業內的探針涂裝工藝等。
·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.
·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.
·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.
◆鍍層能力 Coating function
法律依據俄羅斯F.N.LONGO對熱涂裝表層的分級方案,表層按性能可劃分為:
1、高耐偏磨表層。屬于抗黏住偏磨、表皮疲憊值偏磨表層和耐沖濁表層。這里面很現狀再有抗溫度(<538C)劃痕和抗溫度(538~843C)磨壞金屬涂層之分。
2、耐高溫天氣抗空氣陽極氧化表層。宜種表層包涵高溫天氣流程(里面有空氣陽極氧化積極性、耐腐蝕影響有害氣體、高出843℃的沖蝕及熱障)和熔融五金時候(之中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應用的鋁層。
3、抗時尚和浸漬侵蝕鋁層。時尚侵蝕還主要包括工業制造氛圍音樂、鹽性氛圍音樂、田野氛圍音樂等帶來的侵蝕;浸漬侵蝕還主要包括食用談水、非食用談水、熱談水、食鹽水、生物學和面制品加工工藝等帶來的侵蝕。
4、電導和功率電阻功率表層。宜種表層使用在電導、功率電阻功率和閉屏。
5、灰復長寬高納米耐磨涂層。此種納米耐磨涂層用做鐵基(可鉆削與可削磨的冷軋鋼和耐蝕鋼)和有色錳鋼錳鋼(鎳、鈷、銅、鋁、鈦及這些人的錳鋼)工業制品。
6、機械設備制造構件腐蝕痕跡管理涂覆。這類涂覆可磨。
7、耐普通機械物質的腐化納米涂層。普通機械物質的腐化涉及各式酸、堿、鹽,各式有機物物物和各式有機物普通機械物質物料的的腐化。
Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.
1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).
2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).
3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.
4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.
5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).
6. Mechanical components clearance control coating.The coating can be ground.
噴塑系統編
◆產品設備特征 Product features
快速路弧光涂裝機我就是公司的研制成功激發的有一種廠品。它是以電形成弧光為熱力,將金屬材料質絲融化,以擠壓新鮮空氣完成做霧化及閉式冷卻塔,將需涂裝用金屬材料質絲吹成微細顆粒,快速路噴向歷經預加工工件表皮表皮,擁有抱負納米涂層。
High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.
◆支持使用范圍 Applicable scope
1. 高壓鐵塔、鐵路橋梁、水水閘、國際船舶等鋼構成噴鋅噴鋁防腐材料。
2. 造紙業烘缸、進行印刷輥、曲軸等鋼件面受損的靜電粉末噴涂解決。
3. 電容器、電瓷職業的金屬電極靜電粉末噴涂等。
4. 工業鍋爐四管、制粉設備(制冷機風機葉輪及蝸殼)、滾軸、烘缸、軸類、塑膠模具等防磨防腐施工靜電噴涂層。
1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.
2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .
3. Capacitance, electroceramics electrode coating industry.
4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.
機規格Model |
STR-400 |
STR-400A |
STR-250-D |
進入電流電壓Input voltage |
3相AC380V、50Hz | ||
電機額定馬力導出馬力Rated output power |
18kw |
13kw |
7kw |
額定負載瞬時電流Rated current |
400A |
300A |
250A |
傷害端電壓Output voltage |
21~45V |
18~42V |
14~36V |
過載率Load rate |
60% | ||
電壓值上下調整級數Voltage regulation series |
粗、細調各3檔、共9檔 | ||
外觀盡寸Envelop dimensions |
600×460×850 | ||
權重Weight |
215kg |
195kg |
140kg |
絕緣性等級劃分Insulation class |
E |
◆主要新技術性能指標 Main technical parameters
噴塑的材料 Spray materials |
線纜的直徑 Wire diameter(mm) |
使用工作中直流電壓 Common working current(A) |
輕載線電壓 load voltage(V) |
運用環境帽直徑 Choose air hat caliber(mm) |
噴漆能力 Spraying efficiency(kg/h) |
鋅絲Zinc wire |
1.2-3.0 |
80-210 |
18-30 |
6-8 |
32 |
鋁絲Wire |
1.2-3.0 |
120-240 |
25-38 |
6-8 |
30 |
金屬絲Copper wire |
2.0 |
150-200 |
35-40 |
7-8 |
18 |
高高碳鋼絲High carbon steel wire |
2.0 |
150-220 |
10-44 |
8 |
21.5 |
不銹剛絲Stainless steel wire |
2.0 |
150-220 |
10-44 |
8 |
32.5 |
鋅鋁Zinc, aluminum |
1.2-2.0 |
80-110 |
18-28 |
7 |
19-28 |
鉛錫硬質合金絲 Lead-tin alloy silk |
1.2-3.0 |
|
|
|
|
本套設施由快速路焊弧噴槍、焊弧涂裝電原組建。另需匹配設施:氣體解制冷壓縮機、氣體空氣濾芯、放絲盤架。
This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.
氣流負荷 Air pressure |
復制粘貼交流電源 Input power |
輸送工作電壓 Output power |
所在負載端電壓 Load voltage output |
24v電源毛重 Power weight |
整改電流值 Adjusting voltage |
>0.5Mpa |
380V(三相電)50HZ |
16KW |
18-44V |
178kg |
0-24V |
采用了集成式電機控制氣、電面板開關,操作使用更快捷,可控制長間距登高數學作業。
離子飛行器轉速達420m/s以上的。
軸上氣體高速度達600m/s。
涂覆的堆積率大于等于75%。
The one-piece electric control pneumatic, electric switch, the operation more
convenient, may realize the long distance race homework.
The speed of 420 particles m/s above.
Axial flow speed of 600 m/s.
Coating deposition rate of more than 75%.
噴槍質量 Gun weight |
冷空氣學習壓力 Air pressure |
空氣的總量量 Air consumption |
送絲吸引力 Send silk gravity |
調壓范圍內 Speed range |
讀取交流電壓 Input voltage |
2.65kg |
>0.5Mpa |
>1.85m3/min |
>8kg |
無極變速控速 |
≤24V(直流電源) |
噴涂料產品系列作品
1、弧光噴涂工藝機一般中用鋼形式的大規模防腐處理及損耗或加工工藝錯誤操作的機械部件的表面復原和準備電阻導電納米涂層等。
2、主要是噴砂產品:鋅、鋁等。
3、依據各不相同工況法狀態的生產銷售需用,該電弧放電噴槍可固定住在數控磨床上對原則的大軸類零件展開涂裝。
4、適合拉式焊弧噴槍,推式焊弧噴槍也更易用。
5、該交流電源將噴槍工作把握、送絲變速、甲烷氣體導壓管集一生是夢想的電孤噴噴漆機。
1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.
2、Main spraying materials: zinc, aluminum, etc.
3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.
4、It can be used to pull type arc gun, also in push type arc gun.
5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.