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熱噴涂設備-噴鋅機-噴鋁機

 

粉末噴涂專用設備國產

熱靜電粉末噴涂環保設備(噴鋅機,噴鋁機,噴鋅鋁鎂合金機)國產

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱涂裝型號期間:以某一熱環境將涂裝村料(線纜或粉材)調溫,遇熱的村料轉變成熔融或半熔融狀態下的顆粒,這么多顆粒以解壓縮冷空氣為驅動力以務必的網絡速度蠕變并積聚在基體體上,轉變成兼具務必性能的涂裝層。

·以提拱供暖系統的區別,可具有燃燒法和電熱器法。前面的具有燃燒燃燒的火柱噴漆、閃爆噴漆及迅速燃燒的火柱噴漆(HVOF);普通地區其中包括脈沖噴塑工藝設備及等陽陰陽離子噴塑工藝設備(又分過熱蒸汽等陽陰陽離子噴塑工藝設備與水穩等陽陰陽離子噴塑工藝設備)。噴塑工藝設備工藝設備對納米涂層產生主要作用的是噴塑工藝設備水溫(嚴格要求的說,是溶滴沖洗基表淺面時的水溫)和溶滴沖洗外表的強度。

·斯特爾熱涂裝工藝系統的具體應廣泛用于電力鐵塔、燈桿、公路橋梁、水閘們、集裝箱船等形式件大大小長久防銹及印染烘缸、彩印輥、曲軸等鋁件的界面輪胎磨損的涂裝工藝消除,還適應廣泛用于電容器、電瓷業內的探針涂裝工藝等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

鍍層能力 Coating function

法律依據俄羅斯F.N.LONGO對熱涂裝表層的分級方案,表層按性能可劃分為:

1、高耐偏磨表層。屬于抗黏住偏磨、表皮疲憊值偏磨表層和耐沖濁表層。這里面很現狀再有抗溫度(<538C)劃痕和抗溫度(538~843C)磨壞金屬涂層之分。

2、耐高溫天氣抗空氣陽極氧化表層。宜種表層包涵高溫天氣流程(里面有空氣陽極氧化積極性、耐腐蝕影響有害氣體、高出843℃的沖蝕及熱障)和熔融五金時候(之中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅)所應用的鋁層。

3、抗時尚和浸漬侵蝕鋁層。時尚侵蝕還主要包括工業制造氛圍音樂、鹽性氛圍音樂、田野氛圍音樂等帶來的侵蝕;浸漬侵蝕還主要包括食用談水、非食用談水、熱談水、食鹽水、生物學和面制品加工工藝等帶來的侵蝕。

4、電導和功率電阻功率表層。宜種表層使用在電導、功率電阻功率和閉屏。

5、灰復長寬高納米耐磨涂層。此種納米耐磨涂層用做鐵基(可鉆削與可削磨的冷軋鋼和耐蝕鋼)和有色錳鋼錳鋼(鎳、鈷、銅、鋁、鈦及這些人的錳鋼)工業制品。

6、機械設備制造構件腐蝕痕跡管理涂覆。這類涂覆可磨。

7、耐普通機械物質的腐化納米涂層。普通機械物質的腐化涉及各式酸、堿、鹽,各式有機物物物和各式有機物普通機械物質物料的的腐化。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴塑系統編

產品設備特征 Product features

快速路弧光涂裝機我就是公司的研制成功激發的有一種廠品。它是以電形成弧光為熱力,將金屬材料質絲融化,以擠壓新鮮空氣完成做霧化及閉式冷卻塔,將需涂裝用金屬材料質絲吹成微細顆粒,快速路噴向歷經預加工工件表皮表皮,擁有抱負納米涂層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

支持使用范圍 Applicable scope

1. 高壓鐵塔、鐵路橋梁、水水閘、國際船舶等鋼構成噴鋅噴鋁防腐材料。

2. 造紙業烘缸、進行印刷輥、曲軸等鋼件面受損的靜電粉末噴涂解決。

3. 電容器、電瓷職業的金屬電極靜電粉末噴涂等。

4. 工業鍋爐四管、制粉設備(制冷機風機葉輪及蝸殼)、滾軸、烘缸、軸類、塑膠模具等防磨防腐施工靜電噴涂層。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

機規格Model

STR-400

STR-400A

STR-250-D

進入電流電壓Input voltage

3相AC380V、50Hz

電機額定馬力導出馬力Rated output power

18kw

13kw

7kw

額定負載瞬時電流Rated current

400A

300A

250A

傷害端電壓Output voltage

21~45V

18~42V

14~36V

 

過載率Load rate

60%

電壓值上下調整級數Voltage regulation series

粗、細調各3檔、共9檔

外觀盡寸Envelop dimensions

600×460×850

權重Weight

215kg

195kg

140kg

絕緣性等級劃分Insulation class

E

 

主要新技術性能指標 Main technical parameters

噴塑的材料

Spray materials

線纜的直徑

Wire diameter(mm)

使用工作中直流電壓

Common working current(A)

輕載線電壓

load voltage(V)

運用環境帽直徑

Choose air hat caliber(mm)

噴漆能力

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

金屬絲Copper wire

2.0

150-200

35-40

7-8

18

高高碳鋼絲High carbon steel wire

2.0

150-220

10-44

8

21.5

不銹剛絲Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫硬質合金絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套設施由快速路焊弧噴槍、焊弧涂裝電原組建。另需匹配設施:氣體解制冷壓縮機、氣體空氣濾芯、放絲盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

氣流負荷

Air pressure

復制粘貼交流電源

Input power

輸送工作電壓

Output power

所在負載端電壓

Load voltage output

24v電源毛重

Power weight

整改電流值

Adjusting voltage

>0.5Mpa

380V(三相電)50HZ

16KW

18-44V

178kg

0-24V

 

采用了集成式電機控制氣、電面板開關,操作使用更快捷,可控制長間距登高數學作業。

離子飛行器轉速達420m/s以上的。

軸上氣體高速度達600m/s。

涂覆的堆積率大于等于75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍質量

Gun weight

冷空氣學習壓力

Air pressure

空氣的總量量

Air consumption

送絲吸引力

Send silk gravity

調壓范圍內

Speed range

讀取交流電壓

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極變速控速

≤24V(直流電源)

 

噴涂料產品系列作品

1、弧光噴涂工藝機一般中用鋼形式的大規模防腐處理及損耗或加工工藝錯誤操作的機械部件的表面復原和準備電阻導電納米涂層等。

2、主要是噴砂產品:鋅、鋁等。

3、依據各不相同工況法狀態的生產銷售需用,該電弧放電噴槍可固定住在數控磨床上對原則的大軸類零件展開涂裝。

4、適合拉式焊弧噴槍,推式焊弧噴槍也更易用。

5、該交流電源將噴槍工作把握、送絲變速、甲烷氣體導壓管集一生是夢想的電孤噴噴漆機。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電弧放電噴涂料:
電孤數據線涂裝也是項聯系了對接焊工序的簡單的性和輕便性的熱涂裝技術性水平,僅僅不錯的從表面層操作技術性水平現實上不錯在任何人環境簡單地運用。其他,電孤涂裝系統軟件的上料能力素質使之不錯良好地軟件于大體積從表面層操作公開場合,假如中型房屋的鋼節構和中型輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤數據線熱粉末噴漆將數據線徹底熔融、霧化吸入,并將液滴噴出到軸類零件外表層。該生產技術運行電孤進行加熱,而如果不是運行氧-然料烈焰煤氣彩石。在一以及雙線平臺里,電孤激發起兩大填裝了需粉末噴漆產品的數據線反相極頭,數據線的交錯點可以確定在降低空氣當中噴出頭正前方,當電孤帶來的能量熔融數據線,噴出頭將熔融液滴噴灑到軸類零件外表層。機械裝備入料器將兩種類型數據線定期送進去做到電孤粉末噴漆和煤氣產品的提供了。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是各種各樣部件隔離、防污的系統。為以避免部件界面的氧化的,過往通常都使用漆養護,其防污工作年頭通常在3-5年,因而需用總是性確定維修費、護理,消耗非常多的人力資人力。現使用部件界面噴砂后噴鋅、再上漆的工藝予以養護,防污工作年頭電動車續航30年之上不要護理。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。